Product Description
Edinh Customized Jaw Star Flexible Spider Coupling JM2-25
Specifications
1.The materials of Spider:German Bayer.
2.Hard Aluminum alloy
Your kind response of below questions will help us to recomemnd the most suitable model to you asap.
1.Areyou looking for Setscrew type or Clamp type?
2.what is coupling outer dimeter size?
3.what is coupling inner bore size and length?
4.what is coupling material(aluminium or Stainless steel )?
Dimensions:
Model | Inner bore | D (mm) |
L (mm) |
Nominal Torque (N.m) |
The Max of Torque (N.m) |
|
dmin | dmax | |||||
JM2-25 | 4 | 12 | 25 | 34 | 5.0 | 10.0 |
JM2-30 | 6 | 16 | 30 | 35 | 7.4 | 14.8 |
JM2-40 | 10 | 24 | 40 | 66 | 9.5 | 19.0 |
JM2-55 | 12 | 28 | 55 | 78 | 34 | 68 |
JM2-65 | 14 | 38 | 65 | 90 | 95 | 190 |
JM2-80 | 24 | 45 | 80 | 114 | 135 | 270 |
JM2-95 | 30 | 55 | 95 | 126 | 230 | 460 |
JM2-105 | 35 | 60 | 105 | 140 | 380 | 760 |
Model | Allowable speed (rpm) |
Radial Misalignment(m.m) | Angular Misalignment(°) |
Axle Misalignment(mm) |
||
JM2-25 | 17000 | 0.02 | 1.0 | +0.60 | ||
JM2-30 | 12000 | 0.02 | 1.0 | +0.60 | ||
JM2-40 | 10000 | 0.02 | 1.0 | +0.80 | ||
JM2-55 | 8000 | 0.02 | 1.0 | +0.80 | ||
JM2-65 | 6000 | 0.02 | 1.0 | +0.80 | ||
JM2-80 | 4600 | 0.02 | 1.0 | +1.00 | ||
JM2-95 | 3800 | 0.02 | 1.0 | +1.00 | ||
JM2-105 | 3400 | 0.02 | 1.0 |
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Maintenance-Free Options for Jaw Couplings
Jaw couplings typically require minimal maintenance due to their simple and robust design. However, there are maintenance-free options available that further reduce the need for regular maintenance. Here are some maintenance-free options for jaw couplings:
- Lubrication-Free: Some jaw couplings are designed with materials that do not require lubrication. These couplings often use self-lubricating materials for the elastomeric spider, which eliminates the need for periodic lubrication. This feature is particularly advantageous in applications where regular maintenance is difficult or impractical.
- Sealed Design: Certain jaw couplings come with a sealed design that prevents contaminants from entering the coupling. The seal protects the internal components, such as the elastomeric spider and the jaws, from dust, dirt, and moisture. As a result, these couplings have an extended service life and require less maintenance.
- Corrosion-Resistant Materials: In harsh or corrosive environments, jaw couplings made from materials such as stainless steel or other corrosion-resistant alloys can be used. These materials offer excellent resistance to corrosion and wear, reducing the risk of coupling failure and minimizing the need for maintenance and replacement.
- Composite Spider: Some jaw couplings feature a composite spider made from advanced materials that offer high strength and durability. These composite spiders are resistant to wear, fatigue, and chemical exposure, resulting in longer service life and less maintenance.
It's important to note that while these maintenance-free options can significantly reduce the need for regular maintenance, all couplings may still require periodic inspection to ensure they remain in good working condition. Regular visual checks for wear, damage, or misalignment can help identify potential issues before they become severe problems.
Choosing a maintenance-free jaw coupling can be beneficial in applications where downtime and maintenance costs must be minimized, or in environments where regular maintenance is challenging to perform.
Can jaw couplings be used in pumps, compressors, and fans?
Yes, jaw couplings can be used in pumps, compressors, and fans, and they are commonly employed in these types of rotating equipment. Jaw couplings offer several advantages that make them well-suited for these applications:
- Misalignment Compensation: Pumps, compressors, and fans often experience misalignment between the motor and driven equipment due to various factors such as installation errors, thermal expansion, or shaft deflection. Jaw couplings can handle both angular and parallel misalignment, ensuring smooth power transmission and reducing the risk of premature wear on the equipment's bearings.
- Vibration Damping: Pumps, compressors, and fans can generate significant vibrations during operation. The elastomer spider in the jaw coupling acts as a damping element, absorbing and dissipating vibrations. This feature helps to reduce noise, extend the life of the equipment, and enhance overall system reliability.
- Torsional Flexibility: Jaw couplings provide torsional flexibility, which is beneficial in applications where the motor and driven equipment experience varying loads or torque spikes. The elastomer spider allows for slight torsional deflection, protecting the equipment from sudden shock loads and torque fluctuations.
- Compact and Lightweight: Pumps, compressors, and fans often have space constraints, and jaw couplings are compact and lightweight compared to some other coupling types. Their reduced inertia makes them suitable for applications with frequent start-stop cycles and high-speed operation.
Jaw couplings are available in various sizes and materials, allowing for customization based on the specific requirements of the pump, compressor, or fan application. The proper selection of a jaw coupling ensures optimal performance and efficiency in these rotating equipment systems.
However, it is essential to consider the specific operating conditions and torque requirements of each application when choosing a jaw coupling. For certain heavy-duty or high-precision applications, alternative coupling types such as gear couplings or disc couplings might be more suitable. It is always advisable to consult coupling manufacturers or engineering experts to select the most appropriate coupling for a given application.
Handling Misalignment with Jaw Couplings
Jaw couplings are designed to handle certain degrees of misalignment between shafts. They are flexible couplings that can accommodate both angular and radial misalignment to some extent. The elastomeric element in the jaw coupling provides the necessary flexibility to compensate for misalignment while transmitting torque between the shafts.
Angular Misalignment: Jaw couplings can handle small amounts of angular misalignment, typically up to a few degrees. However, excessive angular misalignment should be avoided as it can lead to increased wear on the coupling and connected equipment.
Radial Misalignment: Similar to angular misalignment, jaw couplings can also tolerate small amounts of radial misalignment. The elastomeric material allows the coupling to flex and adjust to minor shaft misalignments.
It's important to note that while jaw couplings are suitable for handling some degree of misalignment, the actual allowable misalignment depends on the specific design and material of the coupling. Therefore, it is essential to refer to the manufacturer's specifications and guidelines for the particular jaw coupling being used in an application.
For applications with significant misalignment or where precise alignment is critical, other types of flexible couplings, such as beam couplings or disc couplings, may be more appropriate. Proper alignment and regular maintenance are key factors in ensuring the optimal performance and longevity of the jaw coupling and the connected machinery.
editor by CX 2024-04-17